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200T IMD/IML High-Pressure Forming Machine

Content Details
Hengchuanqi (HCQ) IMD/IML High - Pressure Forming Machine (Model: HCQ - 200T)
1. Equipment Overview
This HCQ - 200T model IMD/IML high - pressure forming machine is a professional forming equipment developed for the IMD (In - Mold Decoration) and IML (In - Mold Labeling) processes. It is mainly applied in the high - precision forming of plastic sheets (such as PC, PMMA, PET) in industries like home appliances, automotive interiors, and consumer electronics. The equipment leverages the soft characteristics of high - pressure gas to maximize the stretch forming of sheets, enabling the production of complex - shaped workpieces with high consistency. It integrates advanced systems such as a dedicated high - pressure air pump, brand - name hydraulic system, and intelligent PLC control, ensuring stable forming quality, efficient production, and safe operation, which is suitable for mass production scenarios.
2. Core Features
1. Gas - Driven High - Quality Forming: The most prominent feature of the equipment is utilizing the soft nature of gas. During the forming process, high - pressure gas evenly acts on the sheet surface, maximizing the stretchability of the sheet. This effectively avoids defects such as sheet cracking and uneven thickness, ensuring the forming accuracy and surface quality of complex - shaped workpieces.
2. Stable High - Pressure Gas Supply: Equipped with a dedicated high - pressure air pump, it can continuously provide high - pressure gas that meets the forming requirements. The pump has excellent pressure stability, which ensures the consistency of gas pressure during long - term continuous production and avoids forming failures caused by pressure fluctuations.
3. Leak - Proof Hydraulic System: Adopting a brand - name hydraulic system and equipped with Japanese NOK seals. The high - quality seals have excellent wear resistance and sealing performance, fundamentally eliminating the concern of oil leakage in the hydraulic system, reducing maintenance frequency, and ensuring the stable operation of the equipment.
4. Efficient and Uniform Heating: The heating system adopts a simultaneous heating design of upper and lower molds plus a heating plate. This design enables rapid temperature rise of the equipment, and the heating plate and molds can maintain stable temperature. It ensures that the sheet is heated evenly in all areas, avoiding forming defects caused by local overheating or insufficient heating of the sheet.
5. Intelligent Program Control: The equipment is controlled by a PLC program and operated via a touchscreen. It can accurately control key process parameters such as high - pressure and low - pressure holding time, gas pressure, and heating temperature. Additionally, it supports the storage of mold technical parameters during production. When switching production batches or molds, historical production records can be retrieved at any time, eliminating the need for repeated machine adjustment and greatly shortening the production preparation time.
6. Reliable Safety Protection: Equipped with a high - sensitivity through - beam grating safety protection system. When foreign objects (including human bodies) enter the equipment's working area during operation, the system will immediately trigger an alarm and stop the equipment, effectively preventing safety accidents and ensuring the personal safety of operators.
3. Typical Specifications (Model: HCQ - 200T)
|
Item |
Specification (HCQ - 200T Model) |
|
Machine Model |
HCQ - 200T |
|
Table Area |
500×500 mm² |
|
Heating Plate Area |
240×240 mm² |
|
Heating Temperature Range |
0~400 ℃ |
|
Mold Clamping Force |
200 T |
|
Mold Opening Force |
4 T |
|
Mold Opening Stroke |
350 mm |
|
Power Supply |
380 V / 80 A |
|
Power |
18 kW |
|
High - Pressure Gas Output |
0~150 bar |
|
Machine Weight |
5000 kg |
|
Machine Dimension (L×W×H) |
2100×2100×1900 mm |
★ Our company reserves the right to update products and modify parameters without prior notice; the physical product shall prevail.
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